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The
Central Silk Board, under Ministry of Textiles, Govt. of India being the premier
organization meant for development of Sericulture Industry in the country, has
come out with a CDP-EFC scheme for the year 2006-07 so as to introduce new silk
manufacturing technologies in various silk clusters of the country.
The EFC (Expenditure
Finance Committee) scheme was widely advertised in leading local and English
dailies on 28.6.2006. Under this EFC scheme, five different schemes are proposed
with different machinery packages as detailed below:
I.
Establishment of
cottage Basin:
In our country 40-45
percentage of raw silk is produced on conventional cottage basins. These reeling
basins are old and outdated and used with traditional ovens. There are no
quality control gadgets and the working condition is bad.
In order to improve
the quality, productivity and working conditions, CSTRI has developed a cottage
basin having improved gadgets like Croissure pulleys, nylon reels, jettbout and
appropriate thread passage along with steam generating system (Boiler).
This scheme includes
machines like 5-Basin capacity cottage basin reeling machine (30 ends) 3-Window
re-reeling machine (18 ends), two pan cooking table, steam generating system (50
kg steam/hour-Non-IBR) etc.
a)
Indicative cost of
the package 1.75 lakhs.
b)
The sharing patters:
35-35-30(CSB:state: Beneficiary)
c)
Space requirement :
30’x40’
d)
Power requirement: 2
to 3 HP.
e)
Production /Shift/8
hours: 4 to 5 kgs.
II.
Establishment of Hot Air Driving Chambers/Ushnakoties.
In the reeling
industry, stifling of cocoons is usually dome by steam stifling and in some case
sun drying. Steam stifled cocoons cannot be stored for long, susceptible to
fungus attack and raw silk reeled is poor of quality, while sun drying will
affect luster and strength of the yarn due to U.V.Rays present in sunlight apart
from complexity in handling.
Hot air drying is the
most effective method of stippling the cocoons which results in better yield and
improved raw silk quality. Hot air dried cocoons can be stored for longer
periods and facilitate better working conditions.
A. Electrical Hot air drier (50 kg
capacity).
a) Power requirement: 14 HP
b) Indicative Price : Rs. 0.87
lakhs
c) Space requirement: 10 ‘x10’
B. Ushnakoti (120 kgs capacity).
A) Power requirement: 1 Hp.
b) Indicative Price: 1.750 lakhs
c) Space requirement: 16’x16’x12’
C. The Sharing Pattern for A& B
items:
35:15:50 (CSB:
State: Beneficiary)
III.
Scheme to dissuade child labor with the use of improved technologies.
In some clusters of reeling
sector, children are engaged for cocoon stifling, cooking, as turners for charka
and other miscellaneous actives. In order to dissuade the child labor, CSRTRI
has developed following equipments/technologies.
A. Motorized Charaka (Two charaka with a motor).
a)
The indicative cost
of the equipment : Rs.7,800/-
b)
The Sharing
pattern : 75:0.25(CSB:State:Beneficiary)
c)
Space
Requirement : 10’x10’sq.ft.
d)
Power
Requirement
: 0.5 HP
e)
Production / 8
hours :2 kgs.
B. Dupion Reeling Machine:
The Dupion yarn
reeled on traditional charkas are of very poor quality and hence to produce
better quality Dupion raw silk of international grade and provide better working
condition. CSTRI has developed a Dupion silk reeling machine with features like
mechanized brushing and casting of cooked cocoon filaments and operator can
easily look after 4 ends of the machine.
Reeling units with a
boiler can procure this machine for successful working.
a) The Indicative cost of the
equipment : Rs.1.00 lakhs
b) The sharing
pattern : 75:0:25 (CSB: State: Beneficiary)
c) Space
Requirement : 20’x10’sq.ft.
d) Power requirement
(3Phase) :1HP.
e) Production / 8 hour (4nds)
:4-5 kgs.
f) Presence of Boiler is a
prerequisite for the Dupion reeling machine.
g) Preference shall be given to
the existing Multiend reeler.
C) Pressurized cooking machine;
In the traditional
reeling units the cocoon cooking is generally carried out in small quantities by
child labor in a unscientific manner. This type of cooking affects the cooking
of cocoons as well as the reeling performance. In order to cook the coons
effectively achieving the better reeling performance, reduction in renditta and
superior grade raw silk from both Multi-bivoltine and Bivoltine hybrid cocoons,
CSTRI has developed a batch type circular pressurized cooking machine. Using
this machine 6.0 kgs of cocoons can be cooked per batch as compared to 100 gms
of cocoons in the case of conventional single pan cooking equipment. One
circular cocoon cooking machine can supply the cooked cocoons to 15 CSTRI
Multiend reeling basins. Since both steam and water is used in this equipment,
boiler is compulsory for installing this equipment.
a) The Indicative cost of the
equipment : Rs.70,500/-
b) The sharing
pattern : 75:0.25 (CSB: State: Beneficiary)
c) Space
Requirement. : 5’ x 5’ sq.ft.
IV:
Common
Facility Centre
(to be also run by Private entrepreneurs, Self Help Groups (SHGs)
, NGOs, Societies, etc).
At present, the silk
dyeing is carried out in a very primitive, unhygienic and un-scientific manner
which results in uneven dyeing, poor color fastness etc. To get over these
problems, a package of equipments (for both yarn and fabric dyeing) like steel
tubes/Arm dyeing, boiler, hydro-extractor, electronic balance etc. are included
in this scheme.
A) CFC without Arm dyeing
machine (Tub Dyeing for silk yarn): 25 kgs capacity:
a) The Indicative cost of the
equipment: Rs.3.00 lakhs
b) The sharing
pattern 75:0.25(CSB: State: Beneficiary)
c) Building
Requirement 1000 to 1200 sq.ft.
d) Electricity
(3Phase) 5 KVA.
B) CFC with Arm dyeing machine (
for Silk yarn) : 25 kgs capacity:
a) The Indicative cost of the
equipment : Rs. 7.00 lakhs
b) The sharing
pattern : 75:0:25(CSB: State: Beneficiary)
c) Space
Requirement : 1000-1200 sq.ft.
d) Electricity (3
Phase) :10 KVA
C) CFC for fabric dyeing: (250
meters per day).
a) The Indicative cost of the
equipment : Rs.6.00 lakhs.
b) The sharing
pattern : 75:0:.25 (CSB: State: Beneficiary)
c) Space
Requirement : 1200-1400 sq.ft.
d) Electricity (3
Phase) : 10 KVA.
v.
Promotion of Improved Handloom:
There are various
kinds of handlooms like pit loom, frame loom, semi-pit loom etc, are working in
the field which are not standardized. Due to this, the quality of handloom
fabric is not uniform. To get over the problems and also to make the handloom
versatile, the handloom has to be standardized cluster wise/region wise with
additional mechanisms. The CSTRI has come out with improved Handloom for quality
fabric weaving by incorporating the features like
*Parallel beat-up, five wheel
take-up mechanism, Negative warp let-off mechanism, bigger weft package, 3 roll
cloth winding system, sturdy frames for long life and less vibration,
facilitates design weaving through doddy and jacquard, Roller temples with fixed
cloth fell.
A)
Handloom with Jacquard;
a) The indicative cost of the
equipment: Rs.0.250 lakhs
b) The sharing
pattern -50:0.50 (CSB: State: Beneficiary)
c) Space Requirement per
loom -12ft x10ft x 15 ft.
B)
Handloom without jacquard:
a) The indicative cost of the
equipment: -Rs.0.200 lakhs
b) The sharing
pattern -50:0.50(CSB: State: Beneficiary)
c) Space Requirement per
loom -12ft x10ft x 12 ft
C)
Ball to Beam conversion Equipment.
At present, ball warp
has been used in the weaving clusters and this occupies space and a weaver has
to spend 2 to 3 hours per day in loosening and tightening the warp as the
weaving progresses. This also leads to warp tension variations and causes
quality problems. with a view to overcome this problem, CSTRI has developed a
ball to beam warping machine to facilitate the conversion of warp from ball
form to beam form as parallel sheet of yarn which reduces the floor area and
increases the productivity. One ball to beam warp can service 8 to 10 handlooms.
a) The indicative cost of the
equipment: -Rs.0.1700 lakhs
b) The sharing pattern
-50:0.50 (CSB: State: Beneficiary)
c) Space Requirement per
loom -16’ x 8’
In response to the
advertisement, there has been overwhelming response from the industry and over
2000 applications were received from all over the country for different schemes
.these applications at present are being processed by Central Silk Board.
It is planned to
implement 250 cottage basins, 250- Hot air Electrical Driers, 100- Dupion
reeling machine, 2000- motorized charkas, 1000- handlooms , 60- dyeing units
etc. All these units have to be established before March 2007.
As modalities of
implementing this scheme is entirely different from the 9th or 10th
plan schemes, it is proposed to arrange for a meeting of all probable machinery
manufacturers so that the modalities of the schemes are well understood and
clearly.
For more details, please contact:
1) Central Silk Board,
BTM Layout,
Madivala,
Bangalore-68.
Phone 080-26282101, Fax:
080-26680435, E-Mail:cstri@vsnl.net
2) The Commissioner of
Sericulture,
Road No.72, Prashasan Nagar,
Jubilee Hills,
Hyderabad - 500 033.
Ph: 23541534 Fax: 23541547.
Suppliers of Improved
Multi-end Reeling Machinery
1. M/S Sri Gajalakshnmi
Engineering, Works,
No: 121.4th Main, E
Block,
Rajajinagar,
Bangalore-560 010.
2. M/S Aryan Engineering,
Mahatma Gandhi Road,
Kanakapura 562117
Bangalore-.
3. M/S R.K. Industrie
No.C-17, Industrial Estate,
Ramanagaram-571511,
Bangalore District.
4. M/S Silver Tex Engineers Pvt.
Ltd.
Post Box No.1677,4-A,
Venkatasamy Naidu Industrial
Estate,
Bharathi Colony, Peelamedu,
COIMBATORE-641 004.
5. M/s Silmac Industries,
14-D, Sivasakthi Colony,
RMT, Bungalow Road,
Coimbatore-641 021.
6. M/S Gajalakshnmi Industries,
No.61, 2nd Main Road,
Seshadripuram,
Bangalore-560 020
7. M/S Prabhu Engineering works,
425,11th Cross , IV
Phase,
Peenya Industrial Area,
Bangalore-560 058
8. M/S Silk Tex,
Dharmaraj work shop,
South Road, Opp-Yellamma
Dasappa Kalyan Mantapa,
Off: M.G.Road, Kanakapura-562
117
9. M/S Sri Balaji Enterprises,
No.48/d, 24th” –
A-Cross, Karesandra,
K.R.Road, Banashankari
2nd stage,
Bangalore-560 070
10. M/S Rathna Industries,
60/1,Cubbonpet Makin Road,
Opp: 13th Cross,
Bangalore 560 002
BOILERS
MANUFACTURERS
1.
M/S Hitze Equipments
(India)
Pvt. Ltd.
Registered Office and
factory: 45-B,
Second Phase, Peenya
Industreial Area
Bangalore-560 058.
2.
M/S Double Ace
Engineers.
1/3.Siddrthanagar.
3rd Next to Siddhi
Vinayaka Temple.,
S.V.Road, Goregaon (W)
Mumbai 400 104.
3.
M/S. Jaya Boilers (P)
Ltd.
30 P.N.R.
Layout, Trichy Road,
Coimbatore
-641 018
4.
M/S Stechnico
Laboratory Products,
Mew No.21, (Old No.34)
Poomagal Street,
Ekkattuthangal,
Chennai-600 097.
5.
M/S Glowheat
Instruments & Metallurgical System
No.41, 2nd cross,
T.P.Venugopal Layout, R.T.Nagar,
Bangalore 560 032
6.
M/S Souvenir
Technologies P. Ltd.
No. 49, 8th Cross, I
Main,
Further Extn of Mahalakshmki layout
Opp. Post Office,
Bangalore-560 086.
7.
M/S Kapila Industries.
130, Magadi Road Main,
1st Cross, Opp Corporation High
School
Bangalore-560 023.
SUPPLIERS OF CFC EQUIPMENS.
1.
M/S Mak Industries
14, Alpine Industries Estate,
Marol Military Road,
Andrei (E),
Mumbai-400 059
2.
M/S Nitiraj
Engineers Pvt. Ltd.
Behind Gurudwara,
DHULE-424 311
Maharastra State.
3.
M/S Dowac System,
29, 3rd Cross,
Kauser Nagar,
Dinnur Main Road,
R.T.Nagar, Bangalore
560032
4. M/S Sri Balaji Enterprises,
No.48/D, 24th - ’A’
Cross,
Ms Murphopyte Scientific
Company,
B-11, Metagalli,
Indl. Estate, Mysore-570 016
5. M/S Esssae-Teraoka Ltd.
B-21 & 22, Raheja Arcade,
No.1,
Koramangala Industrial Area
Bangalore-560 095
7.
M/S Jaya Boilers P
Ltd,
P.O.Box No.4002,
No.30,P.N.R Layout, Trichy
Road,
Coimbatore-641 018
8.
Kimsons Industrial
Product,
No.4, Kimsons Building,
3rd Cross, Kalasipalyam,
Bangalore- 560 002.
9.
The Water Treatment
Company,
3/50, KMB. Arcade,
P.O.Box No.442,
Omalur Main Road,
SALEM-636 004
10.
M/s Rudran
Instruments co,
Ettiaypuram Dharkas post,
Chrompet (via),
Chennai-600 044.
11.
M/s Double Ace
Engineers,
1/3 Siddhartha Nagar III
Next to Oshiwara Bridge,
S.V.Road. Goregaon (W)
Mumbai 400 104
12.
The Prince Chemicals
Co,
197/2, 4th Cross,
Lal bagh Road,
K.S.Garden.
Bangalore-27
13. M/S Crystal Enviro Systems
Pvt. Ltd.
50, 2nd Floor, 4th
Main, MLA layout,
R.T.Nagar Post,
Bangalore -560 032
14. M/S Wonder waters,
# 199, Aswathanarayana New
building,
Ejapura PO,
Viveknagar,
Bangalore – 47
15. M/S Ziolite (India) Pvt. Ltd.
209, AJC Bose Road,
17, Karnal Estate,
1st floor,
Kolkata – 700 017
16. M/S Neoteric Instruments Pvt.
Ltd.
38/2, 9th
B-Cross, 2nd main,
Wilson Garden
Bangalore – 560 027.
17. M/S. R.K.Industries,
C-17, Industrial Estate,
B.M.Road,
Ramnagaram – 571 511.
18. Hitze Equipments (India) Pvt.
Ltd.
No.45-B, II Phase,
Peenya Industrial Area,
Bangalore – 560 058.
19. M/S Global Environmental
Systems,
# EWS 482, 2nd
stage,
Kuvempunagar,
Mysore – 570 023
Karnataka.
20. M/S Coron (India),
No.13, 1st main, 4th
cross,
Vinayaka layout, Hebbal post,
Bangalore- 560 024
21. M/s. Sartotious Mechatronics
India Pvt. Ltd.
10, 3rd Phase,
Peenya,
6th Main,
KIADB Industrial Area,
Bangalore – 560 058.
22. CAL ON Instruments,
Sy.No.193,
Phase-IV, IDA, Opp. Railway
Station,
Achralapally.
23. Engi. Co.
Gujarati Society,
H-94, Nehru Road, Bile Parle,
Mumbai – 400 057.
24. M/S ACE Industries,
11, Alpine Industrial
Estate,
Marol Military Road,
Andheri (E),
Mumbai – 400 059.
25. M/S Venus Engineering Co.
10, Subhash Industrial
Estate,
Near CTM Cross Road,
Ramol Road,
Ahemdabad – 380 026,
Gujarat.
MANUFACTURERS OF HANDLOOMS
1.
M/s. Silvertex
engineers p limited,
Post box no.1677,
4-A, Venkatasamy Naidu industrial
estate,
Bharathi colony,
Peelamedu,
Coimbattor-04
2.
M/S Raj Engineering
works,
N0 9 Gulmohar, Opposite Mansi
Girls
Hostel, Tilak Nagar,
Nagapur -440-010
3.
M/S Prabhu
Engineering works,
No.425, 11trh cross ,4th
phase,,
Peenya Industrial area,
Bangalore 560058
4.
M/S Ratna Industrial
works,
No.60/1, Cubbonpet Main Road,
Opposite 13rh Cross,
Bangalore-560 022.
5.
M/S Venkateswara
Engineering Works,
No.28,Azeez Sait Industrial Town,
Nayandahalli, Mysore Road,
Bangalore 560 030
6.
M/S Surya Machinery,
No.1/1 Siddanna Lane,
Sanjeevappa Galli,
Cubbonpet,
Bangalore 560 0021
7.
M/.S Saravana Wood
works & Textile Spaeres,
No.74, Cubbonpet Main Road,
Bangalore 560 001.
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